High Speed 3 5 Layer Full Automatic Corrugated Cardboard Production Line

• After-sales Service: Video Technical Support
• Warranty: 1 Year
• Condition: New
• Certification: CE
• Automation: Automatic
• Suitable for: Paper
• Model NO.: WJ300-3500
• Paper Thickness: Normal Specification Paper
• Production Name: Corrugated Cardboard Production Line
• Machine Color: Customized
• Type: Full Automatic
• Function: Make Corrugated Cardboard
• Model: Wj300-2500
• Width: 1400/600/1800/2000/2200/2500
• Speed: 60/80/100/120/150/180/200
• Layers: 3/5/7
• Power: 680kw
• Voltage: AC380V 50Hz 3pH
• Transport Package: Container
• Specification: 2500mm
• Trademark: Xinglong
• Origin: China, Hebei
• HS Code: 8441309000
• Production Capacity: 30sets Per Year

Product Description

3/5/7ply Carton Box Corrugated Cardboard Paperboard Making Machine Production Line 

Product Description

Type:WJ300-2500 five layer corrugated paperboard production line:

 

Product Parameters

Model	WJ300-2500
Machine length	About 130 meters (base on the foundation drawing)
Design speed	300m/min
Working speed	within normal paper quality, 3 layer 230-270m/min, 5 layer 200-240m/min, special paper quality and flute speed will change a little.
Working width	2500mm
Corrugated flute	UV more look like V type A/C/B/E flute as chosen
Steam pressure	0.8-1.2MPa
Air compression	0.6-1.0Mpa
Oil pressure	6-10Mpa
Wet unit power	Approximately 680kw(working power is 450KW)
Direction of operating	Customer decides(left or right side)

  Customer owned section:
1.The production line supply heat, the rated steamed boiler is 4T/h , one set of rated pressure is 1.6Mpa .
2.The production line water pipe and pipe fitting , the supply and back water pipe from the boiler to the using water machine connector.
3.The pipe for the air need to get the using machine , the glue pipe and pipe fitting from the making glue room to the using machine.
4.The wire between the general electric box and the customer electric box and the pipe und the ground when laying the cable and wire.   
5.The foundation engineering is should meet the foundation drawing of the order party request.

6.The base paper , water , steam , electric power and glue making material.The base paper requirement : moisture content 10±1% , surface paper 120~250g//m²,inner paper 120~180g//m², core paper 80~180g//m²,corrugated paper 80~180g//m²,( E flute90-140g/m² )all the base paper level above is not less than B level.

7. The common tools and auxiliary material when debug the machine .

 

Detailed information

No	Name	Qty	Note
1	YZJ6-2500 hydraulic mill roll stand	5 sets	Clip the paper , move left and right , lift up and down adopt hydraulic drive , the tension control adopts the multi points brake. Clip the paper adopts gear type chuck.
2	YSZ-2500 double groove hydraulic rail and trolley	10 sets	Both sides have a simultaneous flip function, another unilateral control flip function.The rail length is 12m.
3	KFW5-2500 type cassette single facer	2 set	Inner vacuum suction type, adopt synchronous belt gear to drive, diameter of corrugated roller is 410mm, big and small roller design, the surface spray tungsten carbide,fast change corrugated roller within 20 minutes, adopt electric trolley to load corrugated rollers into single facer, locked by pneumatic. Glue isolation is controlled by PLC, gluing roller can run independently when single facer stop, the quantity of glue adjust automatically following the speed or manual.
4	Electric roller change trolley	1 set	Electric walking, hydraulic lifting, centralized control
5	Corrugated roller assembling	1 set	Include corrugated roller, bearing.
6	Corrugated roller support frame	1 set	Can put 2 sets corrugated roller at same time, 6 supporting frame
7	MY4-2500 type surface paper preheater.	2 sets	The preheater diameter is Φ1000mm , electric adjustment for the heating area,the adjusting range is 60°~250°.The preheating cylinder is driven by the reducer to operate at a constant speed
8	XY4-2500 core paper preheater	2 sets	The preheater diameter is Φ900mm , electric adjustment for the heating area , the adjusting range is 60°~350° . The leading paper roller is equipped with tension balance device.The preheating cylinder is driven by the reducer to operate at a constant speed
9	DY4-2500 three layer preheater	1 set	The preheater diameter is Φ900mm one pieces, Φ1000mm two pieces , electric adjustment for the heating area,the adjusting range is 60°~350°.The preheating cylinder is driven by the reducer to operate at a constant speed
10	TJ6-2500 double layer pasting glue machine	1 set	Pressing roller type, the height of the press roller adopt electric adjustment with pneumatic control, the thickness of the glue roller adopt electric micro adjustment with human machine interface. It adopts inverter motor drive for each layer.  speed synchronous control, glue thickness auto control.The upper cots net line is 38 mesh, the lower roller 40 mesh.
11	GQ6-2500 double layer convey bridge.	1 set	The lifting department adopt independent drive, automatic synchronous running, automatically adjust paperboard neatly, automatic aligner, on the bridge and ground two position control, convey bridge adopt Germany technique, the control system is Taiwan technique.
12	SM6-2500 double facer	1 set	20 heating plates, two pieces of plate in front can spray steam. surface of the plate is grinding and chromed. Equipped with 13 pieces air bag shoes It adopts concentrated gravity roller pressing, pneumatic section adjustment, hydraulic automatic lifting up and down. The cotton belt adopts pneumatic tension, up belt adopts automatic correcting the error, down cotton belt adopts manual adjustment. The temperature of the heating plate shows in three position (former, middle, back), the inverter motor with variable frequency control, the control system adopt Taiwan technique.
13	Stain less board support	1 set
14	2500 servo slitter scorer (Qingdao KAITUO)	1 set	The slitter scorer adopts servo control, it adopt synchronous control with the production line. Seven slitter and twelve scorer, order change tiem is 1 second, the computer arrange order automatically, sharp the knife automatically, three pressing line type electric changing, automatically adjust the knife wheel gap, the knife wheel and pressing line wheel adopt pneumatic lifting.
15	GZJ-2500 Pneumatic transmit paper frame (Qingdao KAITUO)	1 set	transmit the paper after slitter scorer machine to cut off machine by up and down layers
16	2500 spiral knife computer cut off (Qingdao KAITUO)	1 set	Computer spiral knife cut off  machine, alloy steel thin wall spiral cutter shaft, low inertia, high stiffness; Alloy steel precision gear transmission, smooth and efficient transmission; Alloy steel double serrated spiral knife, with long blade life and high paper cutting quality, it can store multiple orders in advance, and can change orders automatically or manually without stopping
17	KTDM-QDL-2500 Automatic Double Basket Down Stacker  (Qingdao KAITUO)	1 set	Double-level Down stacker, Independent operation on each level, realizes two order types simultaneously. Accurate board count, Auto pile change/order change during neat down stacking. Permanent-magnet Synchronous AC Servo motor & controller controls stable conveying, synchronizes conveying speed with production line speed.
18	Stacker logister system  (Qingdao KAITUO)	4 set	KTWL-QLZ-2500-3500 Automatic crawler-belt pile conveyor
		2 set	KTWL-QZC-2500-3500 Automatic crawler-belt pile trolley
		24 set	KTWL-GPG-3000-1000-350 Roller type frame without power
		1 set	KTWL-QZC-35000,, Rail, bridge, sliding contact line, etc
19	ZG3 steamed heating system.	1 set	Each unit supply the water and dewatering independently , then the water flow into the boiler.
20	ZJX2 glue recycle system	1 set	Each glue consumption of the circulation system adopts gear pump automatic circulation
21	KY3 air compressor system	1 set	Adopt one set 1.5m^3air container and air filter to supply the air.
22	DK3 electric control system.	1 set	The main motor adopts inverter motor with variable frequency control, the glue quantity and speed adopt PLC control with touch screen showing and adjusting, whole machine speed can communicate and auto glue thickness system. Big display board show machine speed.
23	JZJ-2500 Auto Splicer	5 sets	Auto splicing paper without paper tail, reducing the waste of raw material, adopt splint to clip paper, automatic tension controlled by PLC with roll mill stand, ensuring precise smooth splicing movement , improving success ratio of splicing, reducing malfunction and easy to maintenance.
24	GJZ-2500 Overhead Bridge Auto Tension Aligner	1 set	Controlled by infrared electric eye, align and tension the up/middle/down layers single face corrugated board automatically, saving the waste of cardboard.
25	Production management system	1 set	Orders according to cardboard quality and requirement of customers, order changing  automatically and alarm in advance, connection with auto splicer achieves acceleration and deceleration to splice automatically. The system checks the production situation of each unit automatically, adjusts speed of single facer and double facer synchronously according to the amount of cardboard on overhead bridge.
26	QZJ-2000 Auto Glue making machine	1 set	it is suitable for one and two step making glue, The ratio of each part of the glue liquid raw material is controlled by computer, and the glue making system is automatically controlled. The single-sided machine and the glue coating machine are equipped with independent slurry barrels, and the glue equipment is used for circulating glue, and the liquid level is automatically controlled, including two glue storage barrels.

Detailed Photos

Company Profile

 

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After Sales Service

FAQ

Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory! We can also have video call if you'd like an online factory tour.

Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.

Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.