| Customization: | Available |
|---|---|
| After-sales Service: | Video Technical Support |
| Warranty: | 1 Year |
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Type:WJ250-2500 five layer corrugated paperboard production line:
Corrugated cardboard production line is the professional equipment for producing corrugated cardboard .The production line consists of the Mill Roll Stand, liner(medium paper ) Pre-heater, Single facer machine ,Conveyor bridge , Gluing Machine, Double facer machine , Slitter Scorer , Cut-off , Conveyer and Stacker, Heating System ,Air compression system and Glue Making System and so on.
We produced different grade 3,5,7 ply corrugated production line with different fitting. On the base of understanding the requirements of the customers and the advanced skills at home and abroad, our company has developed and designed these production lines with the speed 60~220m/min, the paper with 1000~2500mm and A,B,C,E UV flute production line can satisfy different customers.
| 1 | Effective width | 2500mm | 2 | Design produce speed | 250m/min | |||
| 3 | 3 ply Economic speed | 0-220m/min | 4 | 5 ply Economic speed | 0-180m/min | |||
| 5 | Longitudinal separation accuracy | ±1mm | 6 | Cross-cutting precision | ±1mm | |||
note |
Speed the above targets required to achieve:effective width 2500mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
| Top paper index | 100g/m2--180g/m2 Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/m2--160g/m2 Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | customized | ||||||
| 10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | Total power≈350KW | Running Power≈120KW | ||||
| 12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
| 13 | Space | ≈Lmin90m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
| 1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,Installation,commissioning of food, accommodation. And provide installers with the installation. |
| No | Name | Qty | Describation |
| 1 | YZJ3-2200 hydraulic mill roll stand | 5 sets | Clip the paper , move left and right , lift up and down adopt hydraulic drive , the tension control adopts the multi points brake. Clip the paper adopts gear type chuck. |
| 2 | SZ-2200 type trolley and rail | 10 sets | The rail is 8 meters long. |
| 3 | DW4-2200 type single facer | 2 sets | Corrugated roller diameter is Φ380mm, big and small roller design, the surface spray tungsten carbide, no paste fork vacuum suction type, universal coupling drive, the upper and down corrugated seat is one unit, it is easy installation, the thickness of the glue adopts electric micro adjustment with human machine interface, the main motor with inverter control. The electric part (low voltage electric part, inverter, PLC ) adopts imported famous brand. Broken paper with automatic detection control unit, the synchronous control match the speed module, the quantity of glue automatic control unit. |
| 4 | MY1-2200 type surface paper preheater. | 2 sets | The preheater diameter is Φ900mm , electric adjustment for the heating area,the adjusting range is 60°~280°.The preheating cylinder is driven by the reducer to operate at a constant speed |
| 5 | XY1-2200 core paper preheater | 2 sets | The preheater diameter is Φ900mm , electric adjustment for the heating area , the adjusting range is 60°~280° . The leading paper roller is equipped with tension balance device.The preheating cylinder is driven by the reducer to operate at a constant speed |
| 6 | DY1-2200 three layer preheater | 1 set | The preheater diameter is Φ900mm , electric adjustment for the heating area,the adjusting range is 60°~280°.The preheating cylinder is driven by the reducer to operate at a constant speed |
| 7 | TJ4-2200 double layer pasting glue machine | 1 set | Pressing roller type, the height of the press roller adopt electric adjustment with pneumatic control, the thickness of the glue roller adopt electric micro adjustment with human machine interface. It adopts inverter motor drive for each layer. speed synchronous control, glue thickness auto control. |
| 8 | GQ4-2200 double layer convey bridge. | 1 set | The lifting department adopt independent drive, automatic synchronous running, automatically adjust paperboard neatly, automatic aligner, on the bridge and ground two position control, convey bridge adopt Germany technique, the control system is Taiwan technique. |
| 9 | SM4-2200 double facer | 1 set | 14 pcs width 800mm heating plates, surface of the plate is grinding and hard chromed. It adopts 6 set air bag pressure shoes, concentrated gravity roller pressing, pneumatic section adjustment, hydraulic automatic lifting up and down. The cotton belt adopts pneumatic tension, up belt adopts automatic correcting the error, down cotton belt adopts manual adjustment. The temperature of the heating plate shows in three position (former, middle, back), the inverter motor with variable frequency control, the control system adopt Taiwan technique. |
| 10 | ZQY-2200 servo slitter scorer |
1 se | The slitter scorer adopts servo control, it adopt synchronous control with the production line. six slitter and ten scorer, the computer arrange order automatically, sharp the knife automatically, three pressing line type electric changing, automatically adjust the knife wheel gap, the knife wheel and pressing line wheel adopt pneumatic lifting. |
| 11 | HQ2-2200 spiral knife computer cut off |
1 set | AC servo motor, it can deal with several orders , changing the order automatic or manual , feeding in and out paper adopts inverter control, automatically tracks the speed of the production line, the control system adopt Taiwan technique. |
| 12 | DM6 automatic small down counter stacker machine | 1 set | Small down stacker, automatic change order and battle, accurate counting, stacking neatly. Gantry lifting stacking, servo control gantry lifting stack paperboard, can achieve smooth and fast lifting, stacking neatly. |
| 13 | ZJX2 making glue recycle system. | 1 set | Each using glue unit and glue storage unit adopt gear pump automatically recycle. |
| 14 | KY3 air compressor system | 1 set | Adopt one set 1.0m3 air container and air filter to supply the air, air compressor provided by customer. |
| 15 | DK3 electric control system. | 1 set | The main motor adopts inverter motor with variable frequency control, the glue quantity and speed adopt PLC control with touch screen showing and adjusting, whole machine speed can communicate and auto glue thickness system. |
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory! We can also have video call if you'd like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
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