| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE |
| Automation: | Automatic |
| Suitable for: | Paper |
| Customization: |
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Type:WJ180-2000 five layer corrugated paperboard production line:
Corrugated cardboard production line is the professional equipment for producing corrugated cardboard .The production line consists of the Mill Roll Stand, liner(medium paper ) Pre-heater, Single facer machine ,Conveyor bridge , Gluing Machine, Double facer machine , Slitter Scorer , Cut-off , Conveyer and Stacker, Heating System ,Air compression system and Glue Making System and so on.
We produced different grade 3,5,7 ply corrugated production line with different fitting. On the base of understanding the requirements of the customers and the advanced skills at home and abroad, our company has developed and designed these production lines with the speed 60~220m/min, the paper with 1000~2500mm and A,B,C,E UV flute production line can satisfy different customers.
| 1 | Effective width | 2000mm | 2 | Design produce speed | 180m/min | |||
| 3 | 3 ply Economic speed | 0-150m/min | 4 | 5 ply Economic speed | 0-120m/min | |||
| 5 | Longitudinal separation accuracy | ±1mm | 6 | Cross-cutting precision | ±1mm | |||
note |
Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
| Top paper index | 100g/m2--180g/m2 Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/m2--160g/m2 Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | customized | ||||||
| 10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | Total power≈150KW | Running Power≈120KW | ||||
| 12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
| 13 | Space | ≈Lmin70m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
| 1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,Installation,commissioning of food, accommodation. And provide installers with the installation. |
| Equipment name | QTY | Remark |
| Hydraulic shaftless mill roll stand | 5set | Spindle ¢240mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.Pneumatic ejector. |
| Hydraulic pressurePaper system | 10set | Double groove width 6m. guide rail length and the ground level, on the double position paper design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding trolley. |
| Top paper preheat cylinder | 2set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 270°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration. |
| Core paper preheat cylinder | 2set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 270°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration. |
| Single facer | 2set | Main corrugating roller ¢360mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief. |
| Triple preheater | 1set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 270°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration. |
| Double glue machine | 1set | Glue roller diameter 240mm.Frequency motor drive, PLC control. Glue quantity PCL automatic adjustment,HMI touch screen display. |
| Conveyor bridge | 1set | 200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction. |
| Double facer | 1set | The frame is 300 mm national standard channel steel, chrome plated hot plate 600 mm *16 pieces, the entrance uses arc-shaped hot plate to make the facial paper heat up extremely quickly, and the design structure of the whole pressure plate is touched. PLC automatically controls the pressure plate. The upper and lower belts have automatic deviation correction, temperature display, and frequency conversion motor. The PID automatic temperature control system is used to link the three-layer and five-layer automatic control of the number of temperature hot plates, which is highly efficient and energy-saving. |
| NC thin blade slitter scorer | 1set | Tungsten alloy steel, seven knives twelve lines,zero-pressure line type. computer automatically discharge knife, suction outlet width automatically adjusted.Closed electric control box, plus air conditioning and dehumidification. |
| Double NC cutter helical knives | 1set | Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.Closed electric control box, plus air conditioning and dehumidification. |
| Double automatic small gantry stacking machine | 1set | Servo-driven platform rises and falls, three-stage frequency conversion conveying, automatic counting and stacking discharge, imported high-strength belt output, and standard delivery frame on the paper side. |
| Glue station system | 1set | Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump. |
| Gas source system | 1set | Gas source is prepared by the customers. |
| Steam system | 1set | Steam system components used in all GB valves.Including rotary joint,upper and lower dispenser.traps,pressure table and so on.Customer-owned boilers and pipes. |
| Electrical control cabinet system | Electronic control system::fingerless single facer,driving part,NC thin blade slitter scorer,double facer,glue machine all adopt frequency motor,delta frequency control system.operation interface easy and convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function. |
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory! We can also have video call if you'd like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Suppliers with verified business licenses
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