| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE |
| Automation: | Automatic |
| Suitable for: | Paper |
| Customization: |
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Type:WJ200-2500 five layer corrugated paperboard production line:
Corrugated cardboard production line is the professional equipment for producing corrugated cardboard .The production line consists of the Mill Roll Stand, liner(medium paper ) Pre-heater, Single facer machine ,Conveyor bridge , Gluing Machine, Double facer machine , Slitter Scorer , Cut-off , Conveyer and Stacker, Heating System ,Air compression system and Glue Making System and so on.
We produced different grade 3,5,7 ply corrugated production line with different fitting. On the base of understanding the requirements of the customers and the advanced skills at home and abroad, our company has developed and designed these production lines with the speed 60~220m/min, the paper with 1000~2500mm and A,B,C,E UV flute production line can satisfy different customers.
| 1 | Effective width | 2500mm | 2 | Design produce speed | 200m/min | |||
| 3 | 3 ply Economic speed | 0-170m/min | 4 | 5 ply Economic speed | 0-150m/min | |||
| 5 | Longitudinal separation accuracy | ±1mm | 6 | Cross-cutting precision | ±1mm | |||
note |
Speed the above targets required to achieve:effective width 2500mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
| Top paper index | 100g/m2--180g/m2 Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/m2--160g/m2 Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | customized | ||||||
| 10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | Total power≈150KW | Running Power≈120KW | ||||
| 12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
| 13 | Space | ≈Lmin70m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
| 1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,Installation,commissioning of food, accommodation. And provide installers with the installation. |
| No. | Name | Qty | Feature |
| 1 | Hydraulic Mill Roll Stand |
5 | --Max support paper diameter:1500mm --Up-down lift, left-right move controlled by hydraulic --Expansion clamp, multi-point brake by --pneumatic control --with trolley and track |
| 2 | Pre-heater |
4 | --The roller φ800 mm,Electric adjustment angle,adjusting heating area within the range of 270 ° |
| 3 | Single Facer |
2 | --Corrugated rollerφ320mm, 48CrMo high quality alloy steel, --Independent gearbox,universal joint drive structure --Corrugated roller independent small wall board design, convenient disassembly and change corrugated easier |
| 4 | Conveying Bridge |
1 | --The main beam is connected with the GB 200 channel steel, 150H steel, 63 angle steel --Suction tension and electric correcting |
| 5 | 3 layers Pre-heater |
1 | --The rollerφ800 mm,electric adjustment angle angle,adjusting heating area within the range of 270 ° |
| 6 | Glue Machine |
1 | --Glue roller φ269mm,carved 25 line pit type mesh --With preheater device --Independent frequency motor drive --Circulating supply glue with PLC control --Man-machine interface display |
| 7 | DF-80 Double Facer |
1 | --Main frame is 400 mm GB channel steel --Hot plate 600 mm 14 pcs --4 M cooling section --Adopt pressure shoes lifting by plc control --The upper and lower belt correct automatically --Temperature display --Main drive Frequency motor drive --Good quality high speed cotton woven belt |
| 8 | Thin Blade Machine |
1 | -Electric correction -alloy steel blade -5blades and 8scorers -electric adjust blade,pneumatic lock blade die |
| 9 | NC cut off | 1 | -Double layer design,Helical knife, computer control,operate by touch screen -KEB servo driver from Germany --Energy storage type braking --Oil-immersed gear transmission --10.4-inch touch screen display |
| 10 | Automatic stacker | 1 | - with horizontal output -2 delivery parts, convey sheet smooth and tidy -Automatic counting |
| 11 | Glue Making System |
1 | --Customers supply the pipeline --The glue making device includes: carrier tank,main body tank,storage tank,glue feeding pump and returning pump |
| 12 | Internal Steam System |
1 | --Steam system components adopt GB valva: Contains rotary joint,up and down distributor ,drain valve and pressure gauge, etc --Boiler and pipeline supply by customer |
| 1 | Automatic splicer |
5 | -Applicable maximum base paper diameter: 1500mm -With the automatic tension control of the original paper frame -Paperless tail connection to reduce the loss of raw paper -PLC touch screen control |
| 2 | cassette single facer |
1 | --Corrugated main roller ¢360mm, --15 minutes quick replacement tile roll,energy efficient synchronous belt rotation,with maintenance-free airbag pressure --Independent glue unit,PLC automatic control glue --HMI touch screen,vacuum with silence device |
| 3 | Automatic tension and deviation correction machine | 1 | - it has automatic matching, opposite side function selection, convenient for the production of paper; - all the replacement width does not need personnel to send paper over the bridge, reduce labor, do not need to slow down shutdown, improve production efficiency; - The accuracy of light screen in the opposite is ± 1mm; |
| 4 | Automatic Glue Making System |
1 | -Mixing system -Electrical / Software control system -Auto powder chemical addition system -Auto liquid caustic soda addition system -Auto liquid chemical addition units -Auto starch glue delivery system Starch storage system |
| 5 | Auto production management system |
1 | --Production order scheduling management (insert. revise. Delete) can be divided into two levels of permission management, to prevent illegal operations. --Completed data query (length. area. Undefect rate etc.) --Order remarks query (paper information Chinese remarks) --Automatic order change and alarm function |
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory! We can also have video call if you'd like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
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